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National

Median wages (2008) $15.66 hourly, $32,570 annual
Employment (2006) 15,000 employees
Projected growth (2006-2016) Decline rapidly (-10% or lower)
Projected need (2006-2016) 2,000 additional employees
51-4052.00 - Pourers and Casters, Metal

Operate hand-controlled mechanisms to pour and regulate the flow of molten metal into molds to produce castings or ingots.

Sample of reported job titles: Iron Pourer, Metal Handler, Direct Chill Caster (DC Caster), Casting Machine Operator, Furnace Operator, Melter - Caster, Caster, Caster Operator, Die Cast Operator (DCO), General Foundry Worker

Tasks

  • Collect samples, or signal workers to sample metal for analysis.
  • Pour and regulate the flow of molten metal into molds and forms to produce ingots or other castings, using ladles or hand-controlled mechanisms.
  • Read temperature gauges and observe color changes; then adjust furnace flames, torches, or electrical heating units as necessary to melt metal to specifications.
  • Examine molds to ensure they are clean, smooth, and properly coated.
  • Position equipment such as ladles, grinding wheels, pouring nozzles, or crucibles, or signal other workers to position equipment.
  • Skim slag or remove excess metal from ingots or equipment, using hand tools, strainers, rakes, or burners; collect scrap for recycling.
  • Turn valves to circulate water through cores, or spray water on filled molds to cool and solidify metal.
  • Add metal to molds to compensate for shrinkage.
  • Pull levers to lift ladle stoppers and to allow molten steel to flow into ingot molds to specified heights.
  • Load specified amounts of metal and flux into furnaces or clay crucibles.
51-4071.00 Foundry Mold and Coremakers
51-4111.00 Tool and Die Makers
51-4121.07 Solderers and Brazers Green Occupation
51-4122.00 Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders
51-4191.00 Heat Treating Equipment Setters, Operators, and Tenders, Metal and Plastic
51-5022.00 Prepress Technicians and Workers
51-9071.07 Precious Metal Workers