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National

Median wages (2008) $16.03 hourly, $33,330 annual
Employment (2006) 141,000 employees
Projected growth (2006-2016) Decline slowly or moderately (-3% to -9%)
Projected need (2006-2016) 17,000 additional employees
51-4011.00 - Computer-Controlled Machine Tool Operators, Metal and Plastic

Operate computer-controlled machines or robots to perform one or more machine functions on metal or plastic work pieces.

Sample of reported job titles: Computer Numerical Control Operator (CNC Operator), Computer Numerical Control Machinist (CNC Machinist), Machine Operator, Computer Numerical Control Lathe Operator (CNC Lathe Operator), Computer Numerical Control Machine Operator (CNC Machine Operator), Computer Numerical Control Mill Operator (CNC Mill Operator), Production Worker, Brake Press Operator, Computer Numerical Control Set Up Technician (CNC Set Up Technician), Computer Numerical Control Set-Up Operator (CNC Set-Up Operator)

Tasks

  • Measure dimensions of finished workpieces to ensure conformance to specifications, using precision measuring instruments, templates, and fixtures.
  • Remove and replace dull cutting tools.
  • Mount, install, align, and secure tools, attachments, fixtures, and workpieces on machines, using hand tools and precision measuring instruments.
  • Listen to machines during operation in order to detect sounds such as those made by dull cutting tools or excessive vibration and adjust machines to compensate for problems.
  • Adjust machine feed and speed, change cutting tools, or adjust machine controls when automatic programming is faulty or if machines malfunction.
  • Stop machines to remove finished workpieces, or to change tooling, setup, or workpiece placement, according to required machining sequences.
  • Lift workpieces to machines manually, or with hoists or cranes.
  • Modify cutting programs to account for problems encountered during operation and save modified programs.
  • Calculate machine speed and feed ratios, and the size and position of cuts.
  • Insert control instructions into machine control units to start operation.

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Tools & Technology

Tools used in this occupation:

Boring tools — Borers; Boring bars
Gauges or inspection fixtures — 0-1 drop indicators; Automatic measuring equipment; Bore gauges; Dial indicators
Lathes — Computer numerical control CNC vertical lathes; Computerized numerical control CNC lathes; Swiss style lathes; Twin spindle lathes
Milling cutters — Computer numerical controlled CNC milling machines; Manual mills; Swiss screw machines; Vertical milling machines
Turning machines — Computerized numerical control CNC turning centers; Turning centers

Technology used in this occupation:

Analytical or scientific software — CNC Consulting Machinists' Calculator; EditCNC software; Kentech Trig Kalculator
Computer aided design CAD software — KCDw Software; SolidWorks CAD software; UGS Solid Edge
Computer aided manufacturing CAM software — 1CadCam Unigraphics; Cadem CAPSTurn; TekSoft CAMWorks; Vero International VISI-Series
Industrial control software — Work inspection software
Project management software — GSupply Solutions ShopTrakker; Kentech Kipware PLN; Microsoft Project
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